Recycling of fiberglass wind turbine blades into reinforced filaments for use in Additive Manufacturing

By Amirmohammad Rahimizadeh, Jordan Kalman, Kazem Fayazbakhsh, L. Lessard. Composites Part B: Engineering, 2019

136 citations recorded by the source corpus.

Abstract The wind energy industry is one of the fastest-growing application sectors of composites, where reinforcement fibers are used in the manufacturing of light rotor blades. Considering the limited lifetime of turbine blades, a growing number of wind turbines will start to be decommissioned. Turbine blades are generally landfilled at their end-of-life, which highly impacts the environment. This paper proposes a systematic scheme combining mechanical recycling and 3D printing to recycle the valuable constituents of the scrap blades and reuse them in a Fused Filament Fabrication (FFF) process with the aim of improving the mechanical performance of 3D printed components. Mechanical grinding integrated with a double sieving mechanism is utilized to recover the reinforcement fibers. Tensile test specimens with 5 wt% fiber content are fabricated from the recycled fibers and plastic pellets and their mechanical properties as well as internal microstructure are investigated. The results demonstrate an improvement of 16% and 10% in the elastic modulus and ultimate strength of the reinforced composite filament as compared to the commercially available pure PLA filament. As well, a Young's modulus of 3.35 GPa was observed for the FFF fabricated samples, which is an 8% increase relative to pure PLA samples.

Subfields: Automotive Engineering, Building and Construction, Mechanical Engineering

View Paper: https://www.semanticscholar.org/paper/b1f308444f0f474c1a6de9611a790785e3f5f6a3

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In Automotive Engineering

  1. F. A. C. Sanchez
  2. Hakim Boudaoud
  3. Mauricio Camargo
  4. Joshua M. Pearce

In Mechanical Engineering

  1. Joshua M. Pearce
  2. S. Zhong

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