Infill Optimization for Additive Manufacturing—Approaching Bone-Like Porous Structures

By Jun Wu, Niels Aage, Rüdiger Westermann, Ole Sigmund. IEEE Transactions on Visualization and Computer Graphics, 2016

544 citations recorded by the source corpus.

Porous structures such as trabecular bone are widely seen in nature. These structures are lightweight and exhibit strong mechanical properties. In this paper, we present a method to generate bone-like porous structures as lightweight infill for additive manufacturing. Our method builds upon and extends voxel-wise topology optimization. In particular, for the purpose of generating sparse yet stable structures distributed in the interior of a given shape, we propose upper bounds on the localized material volume in the proximity of each voxel in the design domain. We then aggregate the local per-voxel constraints by their p-norm into an equivalent global constraint, in order to facilitate an efficient optimization process. Implemented on a high-resolution topology optimization framework, our results demonstrate mechanically optimized, detailed porous structures which mimic those found in nature. We further show variants of the optimized structures subject to different design specifications, and we analyze the optimality and robustness of the obtained structures.

Subfields: Automotive Engineering, Building and Construction, Civil and Structural Engineering

View Paper: https://www.semanticscholar.org/paper/53054a9d6c6a44c8781a296d4f3da4e68848a428

How researchers see this paper

The researchers whose trusted networks rank it highest, strongest advocate first. Every researcher gets a different order.

In Automotive Engineering

  1. Jun Wu
  2. Krishnan Suresh
  3. Lin Cheng
  4. Amir Abbas Zadpoor
  5. Albert C. To
  6. Xuan Liang
  7. Andrew T. Gaynor

In Building and Construction

  1. Jeroen Groen
  2. Jun Wu
  3. Amir Abbas Zadpoor
  4. Ole Sigmund
  5. Charlie C. L. Wang
  6. Eric Garner
  7. H. Kolken

In Civil and Structural Engineering

  1. Zhan Kang
  2. Krishnan Suresh
  3. Jun Wu
  4. Jeroen Groen
  5. Jikai Liu
  6. Akihiro Takezawa
  7. Lin Cheng
  8. Andrew T. Gaynor

Citations in the corpus