Interlaminar shear behavior of continuous and short carbon fiber reinforced polymer composites fabricated by additive manufacturing

By Denizhan Yavas, Ziyang Zhang, Qingyang Liu, Dazhong Wu. 2021

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Abstract This study investigates the interlaminar shear behavior of 3D printed CFRP composites fabricated by fused deposition modeling (FDM) through a combined experimental and numerical study. Short beam shear (SBS) tests were performed to quantitatively characterize interlaminar shear strength (ILSS) of 3D printed continuous and short CFRP composites. Numerical simulations incorporating the extended finite element method (XFEM) and cohesive zone model (CZM) were conducted to rationalize the experiments. Two different combinations of continuous and short carbon fiber reinforcements were studied. The first composite layup made of 48 layers of continuous CFRP filaments was used to determine the intrinsic ILSS of the fully continuous CFRP composites. The second composite layup composed of 24 layers of continuous CFRP filaments and 24 layers of short CFRP filaments was used to determine the ILSS of the continuous and short CFRP composites. The average ILSS of these two composite layups were measured to be about 40.9 MPa and 24.4 MPa, respectively. Four distinct stacking sequences were implemented to examine the effect of stacking sequence of the continuous and short CFRP layers on the ILSS. The ILSS exhibited a significant sensitivity to the stacking sequence. The ILSS tends to increase with the number of the consecutive short CFRP layers. A failure mode transition from a brittle matrix cracking of short CFRP layers to cracking in the interface between the continuous and short CFRP layers was observed. The failure mode transition is attributed to the enhanced fracture strength and toughness of the short CFRP layers due to the increase in layer thickness.

Subfields: Automotive Engineering, Building and Construction, Mechanics of Materials

View Paper: https://www.semanticscholar.org/paper/2708463d2d31e0d91e37ad2513d73873d62d506e